Asahi automatic flatbed die-cutting machines for corrugated board
Die-cutting creates the shape and foldability of a packaging box or display. Several factors play a role when deciding on the right type of die-cutter: substrate, speed, efficiency, and especially quality. Through sophisticated design and patented functionality, Asahi flatbed die-cutters excel in performance, ease of use, and accuracy.
Flatbed die-cutting in packaging
During the production of corrugated cardboard packaging and displays, flatbed die-cutting is essential. The die-cutter largely defines the appearance of a corrugated box or display.
Although laser and rotary die-cutting is also used in the packaging industry, flatbed die-cutting is the most economical way to cut and crease thicker substrates such as corrugated board.
The advantages of flatbed die-cutting for corrugated packaging include:
- Ideal for larger and thicker materials
- Sharp cuts
- Minimal material distortion
- Decreased tool costs
- Reduced lead times
Flatbed die-cutting procedures
Asahi automatic flatbed die-cutters handle the following procedures in the production of corrugated cardboard packaging:
- Through cutting
- Creasing
- Kiss-cutting
- Perforating
- Stripping
Asahi’s patented functionality for unprecedented die-cutting accuracy
Asahi is trendsetting in die-cutting technology. Their first push-type flatbed die-cutter won a Tappi award for accuracy, sharpness, and productivity. Since then, Asahi has developed new techniques that further increase quality and efficiency.
For example, Asahi designed the patented LAP-feeder technology. Unlike die-cutters with conventional infeed, the LAP-feeder positions the bottom sheet first. This prevents any misalignment due to the weight of sheets on top of it, this results in very accurate registration. Especially with pre-printed board, this is an important advantage.
Full digital control allows individual positioning
Asahi flatbed die-cutters monitor and register every movement and positioning of the material. The entire process can be followed digitally, whereby the input of individual sheets and parts of the material can also be controlled.
Quick-set: setting up for your next die-cutting order during production
In addition to the high precision die-cutting results, efficiency plays an essential role in responsible packaging production. But even within an already automated die-cutting system, Asahi offers additional options to avoid losing valuable time. For example, the ‘Quick-set’ option enables to set up the machine for the next order during a running order. This makes production loss due to setting-up a thing of the past.
Pre-loading and Cutting-chase options serve the same purpose: utilizing all production time, allowing the machine to continue processing the new order without pausing.
Asahi automatic flatbed die-cutting machines product range
Asahi flatbed die-cutting machines are available in various production widths and speeds. Several features to further enhance productivity are available as an option, for instance:
- Thin paper configuration (extra air fans, blow and suction)
- Sub-hoist at feeder section.
- Pre-loader (double entry)
- Quick-set
Asahi AP-1060
Features
- Suitable for a wide range of applications,
from thinner paper to even corrugated board - Left-hand configuration
7500
Max. 740 x 1060 mm
Min. 270 x 400 mm
730 x 1050 mm
764 x 1120 mm
Centerline II System
23.8 mm
8 mm
0.1-1.5 mm (to B-flute)
Asahi AP-1600 MII
Features
- LAP-feeder and TOP-feeder availability
- Suitable for E-flute to double-wall AB flute corrugated board
- Left- and right-hand configuration availability
5000
Max. 1100 x 1600 mm
Min. 450 x 600 mm
1080 x 1600 mm
1120 x 1648 mm
Centerline II System
23.8 mm
10 mm (adj. up to 20 mm)
11 mm
Asahi AP-1600 MIII
Features
- LAP-feeder and TOP-feeder availability
- Suitable for micro flute, single and double wall corrugated board, and laminated board
- Left- and right-hand configuration availability
6750 (LAP-feeder)
6000 (Top-feeder)
Max. 1100 x 1600 mm
Min. 450 x 600 mm
1080 x 1600 mm
1120 x 1648 mm
Centerline II System
23.8 mm
10 mm (adj. up to 20 mm)
11 mm
Asahi AP-1700
Features
- LAP-feeder
- Suitable for micro flute, single and double wall corrugated board, and laminated board
- Left- and right-hand configuration availability
5750
Max. 1300 x 1700 mm
Min. 450 x 600 mm
1280 x 1700 mm
1343 x 1740 mm
Centerline II System
23.8 mm
10 mm (adj. up to 20 mm)
11 mm
Asahi AP-2000
Features
- LAP-feeder
- Suitable for micro flute, single and double wall corrugated board, and laminated board
- Highly automated, ideal for large and medium-size converters
- Left- and right-hand configuration availability
6600
Max. 1100 x 2000 mm
Min. 500 x 700 mm
1090 x 2000 mm
1120 x 2040 mm
Centerline II System
23.8 mm
10 mm (adj. up to 20 mm)
11 mm
Asahi AP-2100
Features
- LAP-feeder
- Suitable for micro flute, single and double wall corrugated board, and laminated board
- AAS (Sheet Alignment System) as a standard feature
- Left- and right-hand configuration availability
7000
Max. 1300 x 2100 mm
Min. 500 x 700 mm
1280 x 2100 mm
1320 x 2135 mm
Centerline II System
23.8 mm
15mm (+/- 5mm for compensation)
9 mm
Please contact me to discuss your production requirements, I will be happy to advise you on choosing the right machine and the best options for your production process.